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The Application of High-Chrome Grinding Media at MMG - Magotteaux. 17 Jul 2013 ... Once Century agreed to trial high chrome grinding media, the plant was continuously monitored to ... the potential reduction in media consumption, the customer is ... larger than the top size ball being added to the mill.
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SAG Ball consumption is "average" at 400 g/t while Ball Mill grinding media (3″ balls) usage in 550 g/t. Yet, you add steel and nothing seems to happen, tonnage is not noticeably improved. You need more tonnage and could actually use a larger/coarser transfer size from the SAG to Ball Mill…
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High chrome grinding balls Diameter(mm)Φ10Φ12.7Φ15Φ17Φ20Φ25Φ30Φ40Φ50Φ60Φ70Φ80Φ90Φ100Φ110Φ120Φ125Φ130Chemical CompositionItemDesignationC SiMnCrMoP ...
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I think in ball mills you can use steel balls which are very resistant to wear rates, but in SAG mills its tricky as the accumulation of small steel balls due to low wear rate in the mill will affect so much your power draw, meaning that your power draw will be high whilst grinding efficiency is reduced as in SAG mills you need larger steel balls, this will cause a reduction in throughput.
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A ball mill, a type of grinder, is a cylindrical device used in grinding (or mixing) materials like ores, chemicals, ceramic raw materials and paints.Ball mills rotate around a horizontal axis, partially filled with the material to be ground plus the grinding medium. Different materials are used as media, including ceramic balls, flint pebbles and stainless steel balls.
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steel balls in a ball mill, or large lumps of ore in an autogenous mill or a mixture in a semi-autogenous mill, as well as the slurry that makes up the operating charge. Let Jt be the fraction of the mill volume that is occupied by the total charge, Jb the fraction of the mill volume that is occupied by steel balls and E the voidage of the balls
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